What is critical to monitor during the bending process in metalworking?

Monitoring the alignment of the bend during the bending process in metalworking is crucial because misalignment can lead to structural weaknesses, improper fit, and failure in the final application of the metal part. Ensuring that the material is aligned properly allows for an even distribution of stress across the bend, resulting in a clean, accurate angle that meets specified tolerances.

When the bend is not aligned correctly, it can compromise the integrity of the metal, potentially leading to cracks or breaks during subsequent operations or when the part is in use. Consistent monitoring of the alignment not only enhances the quality of the finished product but also reduces the likelihood of costly rework and ensures safety in applications where structural integrity is vital.

While other factors such as temperature, material thickness, and surface conditions like rust may also impact the bending process, alignment directly influences the geometric accuracy and performance of the final component, which is why it is critical to monitor during bending.